PRODUCTION PROCESS

GOOD HOUSEWARE

 

 


Idea

Brand customers tell us their idea or show us any photos of what they want to make



2D Drawing

Then, we will start 2D drawing to confirm the design and size according to the customer’s request.


We will make 3D drawing with details.

We will make a 3D drawing with the details.





Mass production

Customer confirms the structure and function, then we will arrange bulk production.

 


Trial production

We will send a test sample to the brand customer.

 


Mould  

 Open mould as customer’s request

 




1.
Outer Shell Processing

Raw Material (Roller Of Plate) To TubeCut TubeHydroforming → Segment (1 Into 2) → Expansion ShapedRoll Middle AngleShrink Bottom EndCut The Extended Bottom EndBeat Out The ReinforcedPolishing The Welding SeamAdding 3ringsStamping Embossed Logo On One Side (If There Is)Flat Top EndBeat Out The Bottom EndFlat The Bottom EndCleaning DryingTest Knock PitQualified Shell

2.
Inner Shell Processing

Raw Material (Roller Of Plate) To TubeCut TubeHydroforming → Segment (1 Into 2) → Expansion ShapedRoll Middle AngleShrink Bottom EndCut The Extended Bottom EndBeat Out The ReinforcedPolishing The Welding SeamAdding 3ringsStamping Embossed Logo On One Side (If There Is)Flat Top EndBeat Out The Bottom EndFlat The Bottom EndCleaning DryingTest Knock PitQualified Shell

3.
Assembly Process To Connect The Outer Shell With The Inner Shell

Insert Inner To The Outer Shell, Form Cup MouthWelding Cup MouthCover The 2nd Bottom CoverWelding This Bottom PadChecking Welding QualityAdd Inhale Agent On The Bottom Cover By Spot WeldingVacuum1st Heat Retention CheckingElectrolyticPolishing2nd Heat Retention CheckingCheck To PolishAdding The 3rd Bottom CoverSpray Painting / Powder Coating (If There Is)Random Temperature TestingQualified Cup BodyGraphic Decorating (Add By Embossing / Silkscreen Printing / Laser Engraving / Air Gas Printing / Uv Printing)

4.
Screw The Lid Onto The Steel Cup Body

Injection Of All Lid Parts → Assemble Lid → Add The Water Leakage Seal → Screw Lid Onto Steel Cup Body → Random Water Leakage Testing → Packaging → Finished Storage → 

① Pipe-Cutting

① Pipe-Cutting

② Hydroforming

② Hydroforming

③ Rest part cutting

③ Rest part cutting

④ Dimension

④ Dimension

⑤ Outer welding

⑤ Outer welding

⑥ Vauum

⑥ Vauum

⑦ Polishing

⑦ Polishing

⑧ Polish inspection

⑧ Polish inspection

⑨ Painting

⑨ Painting

⑩ Laser

⑩ Laser

⑪ Packing

⑪ Packing

⑫ Warehouse

⑫ Warehouse